NOEX® Oil Drilling Cuttings Pump
Drill cuttings are the thick, viscous drilling waste left over from oil and gas drilling operations. Learn about how oil drilling cuttings are processed and how the cuttings are transported with ease with the use of an EDDY Pump and The NOEX® System.
EDDY Pump industrial drilling mud pumps are non-clog pumps designed for high solids industrial oil & gas pumping applications. Our patented EDDY pump technology outperforms all centrifugal, vortex and positive displacement pumps in a variety of the most difficult pumping applications.
Learn Why Our Oil and Gas Pumps Have Higher Production and More Uptime
Youtube not Loading? Alternate video player
The adjustable size, ultra recessed EDDY rotor seen above can pass the largest material in the industry due to no critical tolerances between the rotor and volute.
We are one of the few companies who manufactures both our pumps and dredging equipment to ensure optimal support.
Main Applications: Oil & Gas, Drill Cuttings Removal, Process Pumping, Mining, Wastewater, Chemical, Sludge, Coal Ash and much more.
In harsh conditions with sand, sludge, rocks, slurry, normal slurry pumps clog, wear and fail more often. This leads to downtime for maintenance, hurting your bottom line. This is NOT the case with the EDDY Pump, since we have the tolerance to pump objects up to 12 inches without clogging!
Main Applications: Oil & Gas, Drill Cuttings Removal, Process Pumping, Mining, Wastewater, Chemical, Sludge, Coal Ash and much more.
The adjustable size, ultra recessed EDDY rotor seen above can pass the largest material in the industry due to no critical tolerances between the rotor and volute.
In harsh conditions with sand, sludge, rocks, slurry, normal slurry pumps clog, wear and fail more often. This leads to downtime for maintenance, hurting your bottom line. This is NOT the case with the EDDY Pump, since we have the tolerance to pump objects up to 11 inches without clogging!
What is a Drill Cuttings Pump, and Why is it Important in Oil and Gas Drilling?
In oil and gas drilling, the drill cuttings pump is a crucial component that plays a significant role in maintaining efficiency and environmental safety. This specialized pump is designed to remove drill cuttings and the small rock fragments and debris produced during drilling. This contributes to the overall success and sustainability of oil and gas pumping applications. During oil and gas drilling operations, drilling fluid, or drilling mud, is circulated down the drill string to cool and lubricate the drill bit, remove cuttings, and maintain wellbore stability. As the drilling fluid returns to the surface, it carries the drill cuttings along. It is at this point that the drill cutting pump comes into action.
The drill cuttings pump efficiently transfers the drill cuttings from the surface to a designated location, such as a containment system or a mud treatment facility. By effectively removing and transporting the drill cuttings, the pump helps to prevent the accumulation of waste material at the drilling site, ensuring a clean and well-maintained environment.
Moreover, the drill cuttings pump is crucial to the overall drilling operation. Swiftly and effectively removing drill cuttings from the drilling fluid helps maintain the fluid’s properties, preventing any potential issues that may arise from the accumulation of solids. This aids in maintaining the desired viscosity, density, and chemical composition of the drilling fluid, allowing for optimal drilling performance and improved wellbore stability.
Features and Benefits of Eddy Pump's Drill Cuttings Pump
Eddy Pump is a reputable name in the industry regarding drill cuttings pumps. Our drill cuttings pump offers several features and benefits, making it a reliable and efficient choice for oil and gas drilling operations.
One notable feature of the Eddy Pump’s drill cuttings pump is its ability to handle various drilling fluids and viscosities. Whether dealing with oil-based or water-based drilling fluids, the pump can effectively and reliably transfer the drill cuttings without compromising performance.
The pump is also designed to handle high solids content, ensuring that it can maintain optimal performance even in challenging drilling conditions with a significant number of cuttings. Its robust construction and wear-resistant materials enable it to withstand the abrasive nature of drill cuttings, minimizing downtime and maintenance requirements.
Regarding benefits, the Eddy Pump’s drill cuttings pump offers increased operational efficiency and cost-effectiveness. It is an advanced design and efficient hydraulic system that allow for high flow rates and reduced energy consumption, resulting in improved overall productivity and lower operating costs.
Furthermore, the pump’s non-clogging and self-priming capabilities contribute to uninterrupted drilling operations, minimizing equipment failure or maintenance downtime. Its compact and portable design adds versatility, allowing easy installation and movement across drilling sites.
Types of Drilling Fluids and Their Importance
In oil and gas drilling, various types of drilling fluids, or drilling muds, are employed based on the specific requirements of the drilling operation. These drill cutting fluids serve multiple purposes and ensure successful drilling operations.
As the name suggests, water-based drilling fluids are primarily composed of water. They are cost-effective, environmentally friendly, and have good lubricating properties. They are commonly used in drilling operations where water-sensitive formations are encountered, or environmental regulations prioritize water-based solutions.
Oil-based drilling fluids, on the other hand, consist of a base oil, usually a mineral oil or synthetic hydrocarbon. These fluids offer better lubrication and temperature stability compared to water-based fluids. They are instrumental in drilling operations involving high-temperature environments or formations with sensitive clays that may react with water.
In addition to water-based and oil-based drilling fluids, there are also synthetic-based drilling fluids. These fluids are composed of synthetic materials and offer a balance between the properties of water-based and oil-based fluids. They provide excellent lubrication, temperature stability, and environmental compatibility.
The choice of drilling fluid depends on various factors, including the type of formation being drilled, wellbore stability requirements, environmental considerations, and drilling objectives. Each type of drilling fluid has its advantages and considerations, and selecting the appropriate fluid is crucial for maintaining wellbore integrity, optimizing drilling performance, and ensuring environmental safety.
Understanding the different types of drilling fluids and their properties allows drilling professionals to make informed decisions when selecting the most suitable fluid for a drilling operation. Proper selection and management of drilling fluids contribute to the overall success and efficiency of oil and gas drilling endeavors.
We Pump Solids
Not Water
The NOEX® Drill Cuttings Removal System
The NOEX® Cuttings Pump & Tank requires less manpower and vastly improves safety for on-site personnel. In addition, the NOEX® System provides a 5-fold increase to production rates in the removal and transportation of mud, cuttings and drilling fluids when compared to excavators.
Each NOEX® Tank is equipped with a redundant motor and pump, allowing for 100% uptime. Optional recirculation and water jet options can be added to keep the material constantly agitated, making it easier to pump. The NOEX® Pumps can be mounted outside of the tank as a flooded suction or can be fully submerged in the cuttings tank.
EDDY Pump technology harnesses the power of a tornado into fluid dynamics, creating a synchronized eddy current. This allows the EDDY Pump to handle high concentration of abrasive slurries with less downtime, clogging and spare part costs.
How EDDY Pump Moves Higher Solids With Less Water
The EDDY High Solids Pump Makes Slurry and Mud Move Like Water.
Solids Control Equipment Used in Drilling Operations
Solids control equipment including shakers, hydro-cyclones, and centrifuges are utilized to clean the drill cuttings from the drilling fluid, which then allows it to be reused and recirculated. The circuit includes the mixing of the drilling fluid in the rig tanks.
The drilling fluid is prepared to control fluid loss to the formation by the addition of chemicals or mineral agents. Commercial barite or other weighting agents are added to control the hydrostatic pressure exuded on the bottom of the well which controls formation pressures preventing fluid or gas intrusion into the wellbore.
The fluid is charged into high-pressure mud pumps which pump the drilling mud down the drill string and out through the bit nozzles cleaning the hole and lubricating the drill bit so the bit can cut efficiently through the formation. The bit is cooled by the fluid and moves up the space between the pipe and the hole which is called the annulus. The fluid imparts a thin, tough layer on the inside of the hole to protect against fluid loss which can cause differential sticking.
The fluid rises through the blowout preventers and down the flowline to the shale shakers. Shale shakers are equipped with fine screens that separate drill cutting particles as fine as 50-74 microns. Table salt is around 100 microns, so these are fine cuttings that are deposited into the half-round or cuttings catch tank. The drilling fluid is further cleaned with the hydro-cyclones and centrifuges and is pumped back to the mixing area of the mud tanks where the process repeats.
The drill cuttings contain a layer of drilling fluid on the surface of the cuttings. As the size of the drill cuttings gets smaller the surface area expands exponentially which can cause rheological property problems with the fluid. The fluid will dehydrate and may become too thick or viscous to pump so solids control and dilution are important to the entire drilling process.
Solids Control Equipment Used in Drilling Operations
Solids control equipment including shakers, hydro-cyclones, and centrifuges are utilized to clean the drill cuttings from the drilling fluid, which then allows it to be reused and recirculated. The circuit includes the mixing of the drilling fluid in the rig tanks.
The drilling fluid is prepared to control fluid loss to the formation by the addition of chemicals or mineral agents. Commercial barite or other weighting agents are added to control the hydrostatic pressure exuded on the bottom of the well which controls formation pressures preventing fluid or gas intrusion into the wellbore.
The fluid is charged into high-pressure mud pumps which pump the drilling mud down the drill string and out through the bit nozzles cleaning the hole and lubricating the drill bit so the bit can cut efficiently through the formation. The bit is cooled by the fluid and moves up the space between the pipe and the hole which is called the annulus. The fluid imparts a thin, tough layer on the inside of the hole to protect against fluid loss which can cause differential sticking.
The fluid rises through the blowout preventers and down the flowline to the shale shakers. Shale shakers are equipped with fine screens that separate drill cutting particles as fine as 50-74 microns. Table salt is around 100 microns, so these are fine cuttings that are deposited into the half-round or cuttings catch tank. The drilling fluid is further cleaned with the hydro-cyclones and centrifuges and is pumped back to the mixing area of the mud tanks where the process repeats.
The drill cuttings contain a layer of drilling fluid on the surface of the cuttings. As the size of the drill cuttings gets smaller the surface area expands exponentially which can cause rheological property problems with the fluid. The fluid will dehydrate and may become too thick or viscous to pump so solids control and dilution are important to the entire drilling process.
EDDY Pump
Features and Benefits
The Ideal Process Pump for Slurry, Sludge, Grit, Fly Ash, Paste and Scum.
EDDY Pump Advantages
- Non-Clog, High Viscosity, High Specific Gravity, High Abrasives, Low pH Pumping Design
- 40-70% Solids Pumping by Volume
- Ability to pump objects of up to 12-inches in diameter
- 100% American Built
- State-of-the-Art Research and Development Facilities on site
- Easily process rags, string, rocks and foreign objects
Options
- Vertical or Horizontal Mounting
- Submersible / Immersible
- Process Pump Applications
- Electric or Hydraulic Powered
- Various Metals Available
- Variable Speed Control
- Self-Priming
- Trailer / Skid Mounted
- Bearing House / Close-Coupled
- Automated Controls
Pump Features
- Non-Clogging Design
- High Solids Handling
- High Viscosity and Specific Gravity Handling
- High Abrasives Handling
- No Critical Tolerances
- Low Maintenance
- Minimal Downtime
- Low Ownership Costs
EDDY Pump Deployment Options
Flooded Suction Pumps
The fluid to be pumped with flooded suction pumps is positioned above the pump. With the pump placed below, gravity can feed the liquid into the pump's suction and keep the pump primed.
Submersible Pumps
Pumps that are completely submerged in the liquid are called submersible pumps. By being immersed in the fluid to be pumped, there is no need for priming the pump.
Self-Priming Pumps
With a self-priming unit, the pump and power unit are not submerged. The suction hose goes into the slurry, and the unit acts like a super-sized wet dry vacuum. It can be trailer mounted for added mobility.
The NOEX® System Allows You to Pump From the Tailings Tank Directly Into the Truck!
Eliminate the costly need for excavators and hazardous conditions for on-site personnel.
We are one of the few companies who manufactures both our pumps and dredging equipment to ensure optimal support.
The Best Non-Clog and High Solids Slurry Pump on the Market. Since 1984.
Best Applications: If you are pumping slurry, high solids, extremely viscous material, paste, high abrasives (sand & gravel) and material filled with solids, then you found the ideal pump for your job. Call Us.
Industries Most Served: Mining, Fly Ash, Coal Ash Pumping, Oil and Fracking, Waste Water, Paper/Pulp, Chemical, Energy, Water Districts, Irrigation Districts and Dredging Companies.
Process or Slurry Pump Selection 101
Talk to Engineering or Sales
If you need help with Pump Selection, Sales or Engineering Support
Call 619-404-1916
Fully assembled dredge pump easily lets an arm pass through. Rags, 1-9 inch rocks and debris can easily pass through an EDDY pump.
Slurry Pumps – Commercial or Heavy Duty
For assistance Call 619-404-1916 and let us help match your project with the right pump. Choose from the Commercial Pump Line or the HD Pump Line.
Commercial Pumps
*Commercial Pumps, HD versions available.
HD Pumps (Heavy Duty)
Free Custom Pump Curve*
* Standard performance curve using water. Our pump is specialized for solids, slurry, grit and viscous material. Our water GPM and stats are only listed because there is no industry standard to measure the material EDDY Pump moves. Contact us to discuss your project and specific material transport requirements.
* A majority, 98 percent of our clients use our pumps for non-water applications.
FAQs
How does Eddy Pump's drill cuttings pump handle different types of drill cuttings?
Eddy Pump’s drill cuttings pump is designed to handle different types of drill cuttings efficiently. Its robust construction, and unique technology enable it to effectively transport and separate various sizes and compositions of drill cuttings, including those found in oil and gas drilling operations.
What are the benefits of using Eddy Pump's drill cuttings pump in oil and gas drilling operations?
The benefits of using Eddy Pump’s drill cuttings pump in oil and gas drilling operations are significant. It offers enhanced performance, increased productivity, and reduced downtime. The pump’s ability to handle high solids content and abrasive materials ensures continuous and reliable operation, improving efficiency and cost savings.
Can the drill cuttings pump efficiently handle drilling fluids and mud as well?
Yes, Eddy Pump’s drill cuttings pump can efficiently handle drilling fluids and mud. Its powerful suction capabilities and advanced separation features effectively separate the drilling fluid or mud from the cuttings, ensuring the fluid can be reused or adequately treated.
How does Eddy Pump's drill cuttings pump contribute to efficient drilling waste management?
Eddy Pump’s drill cuttings pump is crucial in efficient drilling waste management. By effectively separating the drill cuttings from the drilling fluid, it allows for proper disposal or treatment of the waste, minimizing environmental impact and ensuring compliance with industry regulations.
Can Eddy Pump's drill cuttings pump handle specific drilling fluid requirements?
Yes, Eddy Pump’s drill cuttings pump can handle specific drilling fluid requirements. It is designed to handle various drilling fluids with different viscosities, densities, and chemical compositions. The pump can be customized to meet specific drilling fluid specifications and requirements.
Is the drill cuttings pump environmentally friendly and compliant with industry regulations?
Eddy Pump’s drill cuttings pump is environmentally friendly and compliant with industry regulations. Its efficient separation process reduces waste generation and promotes responsible waste management. The pump is designed with sustainability in mind, minimizing environmental impact and adhering to stringent standards set by the industry.
How can I find the right drill cuttings pump solution for my oil drilling operation?
To find the right drill cuttings pump solution for your oil drilling operation, you can consult with Eddy Pump’s experienced team. They will assess your requirements, including drilling conditions, fluid characteristics, and project goals, to recommend the most suitable pump configuration and provide tailored solutions to meet your needs.
