Débitmètre Doppler sans fil pour pipelines de lisier

Dredging Pipeline Flow Meter. Learn about the critical importance of having wireless Doppler flow meters installed on your slurry pipeline and how the advantages of Doppler flow meters can completely optimize your dredging and slurry pumping applications

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Débitmètres Doppler sans fil

Débitmètre de pipeline de dragage. Découvrez l’importance cruciale d’avoir un débitmètre Doppler sans fil installé sur votre pipeline de lisier et comment il peut optimiser complètement vos applications de dragage et de pompage de boue.

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Fonctionnement du débitmètre doppler Slurry

Dan Wahlgren, ingénieur en chef chez Eddy Pump avec plus de 20 ans d’expérience dans le dragage, explique comment fonctionne le débitmètre à boue Doppler et comment il peut optimiser complètement votre prochain projet de dragage.

This technology leverages ultrasonic Doppler flow meters, which are adept at measuring flow rates from outside the pipeline. It uses a non-invasive clamp-on sensor that emits high-frequency sound waves (640 MHz). These sound waves penetrate the pipeline wall and propagate through the fluid inside.

As these high-frequency sound waves encounter solids or air bubbles within the slurry, they are reflected to the sensor. The movement of the fluids containing solid particles causes a change in the frequency of the reflected sound waves, known as the Doppler effect. This frequency shift is directly proportional to the velocity of the flow within the pipe. Ultrasonic Doppler flow meters are meticulously designed to measure this frequency shift, allowing them to calculate the flow rate precisely.

 

Les débitmètres à boue Doppler mesurent le débit de l’extérieur d’un pipeline rigide avec un capteur de serrage en transmettant en continu un son à haute fréquence (640 MHz) qui traverse la paroi du tuyau et pénètre dans le matériau qui s’écoule. Le son est ensuite réfléchi vers le capteur à partir de solides ou de bulles dans le fluide. Si le fluide est en mouvement, les échos reviennent à une fréquence modifiée proportionnelle à la vitesse d’écoulement et mesurent en continu ce décalage de fréquence pour calculer le débit.

Pour de meilleures performances, les capteurs Doppler doivent être montés loin des turbulences provoquant des composants tels que les coudes de tuyaux et les tees, et loin des mécanismes de contrôle de la vitesse d’écoulement tels que les vannes de contrôle et les pompes de surpression. La précision typique est d’environ 2% de la pleine échelle.

Maintient un débit optimal pour les projets de dragage, l’exploitation minière, le pétrole et le gaz, les sables bitumineux, les eaux usées, le sable et le gravier, les cendres volantes et les cendres de charbon.

To achieve the best performance from an ultrasonic Doppler flow meter, it is crucial to place the Doppler sensors strategically. They should be installed at locations along the pipe free from turbulence-inducing elements such as bends, tees, valves, and booster pumps. This placement helps in obtaining a more precise signal and more accurate flow measurement. Typically, the accuracy of Doppler flow meters is about 2% of the full scale, which is sufficient for most industrial applications, including complex dredging operations where precise flow measurement is critical for optimizing the dredging process and enhancing operational efficiency.

The Doppler flow technique only works on difficult-to-pump liquids that contain solids or bubbles to reflect its signal. Slurries, sludge, wastewater, abrasive sand and rocks, and viscous and corrosive chemicals are considered “difficult” liquids that may damage regular internal flow meters. Because the Doppler sensor of ultrasonic flow meters is mounted on the outside of the pipe, there is no risk of pressure drop, damage to sensors, or obstruction to the flow within the pipeline. This ensures accurate readings to maintain your critical line velocity.

système sans fil-drague-pompe-débitmètre-système

Qu’est-ce qui est inclus?

Doppler ultrasonic flow meters include a clamp-on ultrasonic sensor, a connecting cable, and an electronics enclosure that can be mounted at a convenient location nearby (within 500 ft or 152 m). The sensors of the ultrasonic flow meter are safe for mounting in hazardous-rated locations.

Kit Comes With

  • Doppler flow meters

  • Wireless cab monitor. Shoots the real-time flow readings to the operator.

  • Dolly

  • Battery with charger

  • Battery enclosure

Only input your pipeline ID (inner diameter) to set the device up. You’re ready to begin pumping once you know the optimal flow rate for the material to be pumped.

Les meilleures pompes de dragage sans colmatage et à haute teneur en solides sur le marché. Depuis 1984.

Comme vous pouvez le voir sur l’image ci-dessus, le débitmètre Doppler se monte à l’extérieur du tuyau rigide (et non sur le tuyau de décharge). Cela évite le risque de chute de pression, d’endommagement des capteurs et ne permet aucune obstruction au flux dans le pipeline.

Écran de données du débitmètre affichant les débits en temps réel. Cette unité peut également être connectée sans fil au débitmètre pour transmettre des données à plusieurs endroits simultanément. Ancien modèle illustré.

The Importance of Maintaining Critical Flow Velocity

Critical line velocity is the speed at which a fluid or material must move through a set pipeline length to prevent solids from settling inside the pipeline. Over time, this can lead to clogs and other operational and maintenance problems. Therefore, it is of utmost importance to know the critical line velocity of the material to be pumped, as it can vary depending on the material.

Pipe friction loss occurs when a fluid or slurry moves from point A to point B through a pipeline. As the fluid comes into contact with the pipeline’s walls, friction occurs, which can slow down the flow of the material as it moves through the pipeline. As you can imagine, the more friction inflicted upon the fluid, the more power is needed to move it through the pipeline effectively. Maintaining the correct flow rate will prevent sedimentation buildup, which could lead to pipeline clogging or other costly maintenance issues. Therefore, it is critical to maintain enough critical line velocity to keep the material in suspension and prevent significant problems down the road.

When designing a pipeline for a particular type of slurry, it is essential to predict the friction loss and give the pump enough power at the beginning of the pipe to ensure the required flow rate will be achieved at the discharge end of the pipeline. The internal roughness of the pipeline can also affect friction loss, as the rougher the pipeline is, the more friction the slurry will generate, contributing to slurry pipe friction loss. This must be considered to measure the velocity needed for your pipeline before starting a project.

Doppler Flow Meter Benefits

  • Prevent Pipeline Clogs by Ensuring Correct Pipeline Velocity

  • Full Wireless Capability to Send the Data Directly to the Operator

  • Includes the Option to Send GPM Data to a Second Location

  • Shows Flow Rates in Real-Time on a Mountable Display

  • Allows for Safest & Most Efficient Production Rates

  • Offers Peace of Mind to Dredge Operators

  • Unit Pays For Itself with Increased Efficiency and Less Downtime

An ultrasonic flow meter sends data wirelessly in real-time to a display mounted in the cab of an excavator using an Excavator Dredge Pump Attachment. This gives the dredge operator everything they need to ensure correct flow and production rates.

Pourquoi un débitmètre à boue est essentiel pour le dragage et le pompage des solides

Without a Doppler flow meter installed to give the dredge operator an idea of what kind of production they are achieving, problems can quickly arise. If they run the pump too slow, the critical line velocity may not be reached, leading to material settling in the pipeline, which inevitably leads to costly pipeline clogs that halt production and could take numerous days for cleanout. If the pump is run too fast, you will be sucking up way more water than material, decreasing your overall production rates. A Doppler flow meter will allow any operator to find the “sweet spot” of optimal production rates.

débitmètre sans fil dragage pompe de Foucault sur dolly

Débitmètre mobile sans fil

This version is used for remote job sites and shoots accurate Doppler flow readings to the control unit in the excavator OR control center. Measure and achieve optimal production rates on the fly while quickly moving from one location to the other. This advanced version of the ultrasonic flow meter is designed specifically for remote job sites, providing a highly accurate measurement of flow rates.

Utilizing ultrasonic technology, it sends precise Doppler flow readings directly to a control unit, whether it’s located in an excavator or a central control center. This feature allows operators to monitor and adjust production rates in real time, ensuring optimal performance and efficiency. The mobility of the ultrasonic flow meter is a significant advantage, as it can be easily transported and set up at various locations, making it ideal for projects that require frequent site changes.

Nous sommes l’une des rares entreprises à fabriquer à la fois nos pompes et nos équipements de dragage pour assurer un support optimal. Tous les équipements alimentés par la pompe EDDY.

Débitmètre à boue doppler pompe de Foucault en temps réel
drague-débitmètre-tête-unité-affichage
débitmètre sans fil sur pelle à chat

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Interested in how a Slurry Flow Meter can both save money and optimize production on your dredging projects?
Call 619-345-5446